Frame tooling fixtures

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Scissor clamp fixture

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Intelligent Logistics Robot

Hexin Group has independently developed heavy-duty (load capacity up to 50T) RGV composite logistics robots and RGV four-way logistics robots. Through the self-developed RCS scheduling system and ARM architecture vehicle-mounted controller, it can achieve rapid layout of logistics maps, multi-robot collaborative scheduling, and functional dialogue with automated workstations. At the same time, it achieves precise positioning and vehicle obstacle avoidance through QR codes and radar. Modular functional layout is realized according to the needs of usage scenarios. An energy control system enables intelligent recharging, combining all these points to achieve rapid layout and implementation of logistics units.

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Tower crane group fixture

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Excavator group fixture

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Equipment Assembly

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Assembly Area

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Dongguan Machining Center

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Dongguan Machining Center

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Automatic Welding Area for the Positioning Machine

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Plasma cutting machine

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Laser cutting machine

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Global Diagram of Discrete Digital Factory

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Global Diagram of Discrete Digital Factory

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Intelligent Cutting and Digital Factory for Structural Components of Scissor Lifts

The material feeding line application features an advanced intelligent logistics system. This system utilizes a warehouse management system and employs technologies such as the Internet of Things and big data to achieve intelligent warehouse management for enterprises with multiple goods and warehouses, systematic storage management, transparent material preparation management, and refined in-warehouse operational processes.

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Scissor-type aerial work platform structure digital factory

The construction of intelligent factories in the field of aerial work platforms has become a key project for HECIN Group, with business covering the provision of intelligent manufacturing production solutions for the entire range of scissor lifts, straight boom lifts, and articulating boom lifts.

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Digital Factory for the Chassis and Door Box Welding of Scissor Lift Aerial Work Platforms

The production line mainly includes the prefabrication of front and rear vertical plates, door box prefabrication, assembly station, main welding station, manual repair and grinding station, logistics system, dust removal system, MES system, and other components.

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Intelligent welding digital factory for structural components of scissor lift aerial work platforms.

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Intelligent welding digital factory for scissor lift aerial work platforms, arms, and chassis.

The intelligent welding digital factory for scissor lift aerial work platforms consists of an automatic loading and unloading system for the platform, an intelligent welding production line for the chassis, and an intelligent welding production line for the arm. It undertakes the complete automated welding production process for the components of scissor lift aerial work platforms.

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Automatic Splicing Intelligent Workstation for the Arm Plate of Scissor-Type Aerial Work Platform

The automatic point assembly intelligent workstation for the arm frame panel is mainly used for the automatic handling, automatic clamping, and automatic point assembly of the rectangular tube of the scissor lift arm and the panel. It consists of robotic equipment, 3D visual recognition, positioning tools, panel material trays, and an information system for the production line.

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Intelligent welding system for other structural components of scissor lift aerial work platforms.

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Intelligent factory for welding with straight arm turntable

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Intelligent manufacturing factory for the welding of straight and curved arm aerial work platforms.

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Roller Butter Automatic Refilling Robot Workstation

The grease filling machine project consists of a robotic system, quantitative filling equipment, a column cantilever system, a control system, and an information system, designed to assist customers in achieving automatic grease filling for all models of their excavators.

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Central University Excavation (13T-55T) Bucket Arm Intelligent Welding Factory

The production line consists of a boom assembly tooling unit, a boom robot welding unit, a manual boom repair welding unit, aging, and non-destructive testing units, making it a leading intelligent welding factory in the industry.

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Excavator Core Component Digital Factory

The core component intelligent manufacturing flexible factory project at Zhongda adopts a highly flexible intelligent manufacturing approach to produce large, medium, and small excavators' booms, frames, and small parts. It introduces production processes and intelligent, information-based achievements from multiple fields, achieving comprehensive value enhancement in production, logistics, processes, quality, and management.

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Excavator Slewing Platform Main Body Flexible Intelligent Factory

The rotary table main flexible welding line is mainly used for the welding of structural components of excavator rotary tables in the 20-40 ton range. The entire production line consists of a rotary table main robot welding station, a rotary table main repair welding station, a smoke and dust removal device, and other parts, capable of continuous automatic operation for 24 hours, with no more than 1 downtime failure in 5000 hours.

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Super large chord rod profile intelligent welding and assembly factory

The production line consists of H-beam assembly stations, angle steel assembly fixtures, robotic automatic welding stations, and dust removal systems, suitable for the automatic welding of structural components such as super-large tower crane truss main chord H-beams and angle steel assemblies.

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Flexible Intelligent Factory with Tower Crane Truss Structure

The flexible intelligent factory for tower crane truss structures consists of a boom production line, a boom chord welding station, and a balance arm production line. It is mainly used for the assembly, welding, grinding, and inspection of flat-top tower crane truss-type steel structure workpieces (booms, balance arms, arm root sections).

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Globally leading flexible intelligent truss structure factory

This production line is used for various types of tower crane truss structure workpieces, capable of producing different types of product structures such as flat heads, hammer heads, and W-shaped structures on the same line, covering multiple series and specifications of lifting arms, balance arms, and climbing frames.

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Intelligent Welding Station for Port Gantry Cranes

The intelligent welding workstation for the port's gantry crane consists of three workstations: the main beam of the lifting device, the lifting device's cylinder, and the medium-sized components of the lifting device.

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Intelligent Welding Workstation for Guardrail Platforms

The intelligent welding workstation for guardrails and platforms consists of standard guardrails and inclined guardrails for platforms.

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Intelligent Welding Workstation for Pull Rods and Support Pipes

This workstation undertakes the assembly and welding of pull rods and support tubes for port machinery products, with the capability of continuous operation without stopping the equipment, which can greatly improve production capacity.

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H-beam Intelligent Welding Station

The H-beam intelligent welding workstation is mainly used for the welding of H-beams for the shore crane base. The overall plan consists of an automatic assembly area, welding area, straightening area, and cutting area.

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Intelligent welding and assembly digital factory for gantry crane main beams and elephant trunk beams.

Mainly used for the external welds of the end beams of port machinery products, the three-sided forming welds of the boom, and the external welds, as well as the three-sided forming welds and external welds of the elephant trunk beam bottom beam. The entire set of equipment can meet various complex process requirements such as flat welding, vertical welding, overhead welding, and uphill welding, and is compatible with various models of welding operations.

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Intelligent Welding Workstation for Large Port Chassis Type Beams and Loop Plate Structural Components

The project consists of a box girder robot welding work island and a return plate robot welding work island.

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Intelligent Manufacturing Factory for Main Beams/Balance Beams Welding

The smart factory has broken through the traditional single-station production operation mode for large steel structures. It integrates a series of production and process flows, including production planning, intelligent logistics, automatic clamping, intelligent program invocation, and SCADA monitoring system, through the IMS information management system and the robot parametric programming system independently developed by Hexin. At the same time, it has made a breakthrough in the field of intelligent welding by combining parametric programming with offline programming, significantly reducing the preparation time and improving production efficiency.

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Intelligent welding workstation for crane turntable

The intelligent welding workstation for crane turntables consists of a robotic walking mechanism, welding system, head and tail frame positioners, hydraulic tooling fixtures for the turntable structure, and a hooded dust removal system. It is suitable for efficient automated welding of the first and second structural joints of crane turntable structures.

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Intelligent Welding Workstation for Large Tonnage Boom Tail

The workstation uses a single robot with dual stations, compatible with a wide range of products, integrating automatic flame preheating and automatic welding operations.

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Medium-tonnage boom assembly intelligent welding workstation

The equipment uses a side gantry robot in conjunction with a circular positioner, which can ensure the welding pass rate of the workpiece.

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