Intelligent welding system for other structural components of scissor lift aerial work platforms.
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Case Introduction:
Hexin Group's scissor lift structure intelligent production line business covers the entire series of structural components of scissor lifts, including booms, panels, chassis, chassis distribution, and steering knuckles, providing intelligent manufacturing production solutions. The company has formed a technological leading advantage in this field.
(1) Automated Distribution Solution for Scissor Lift Chassis Distribution Area
In response to the pain points in the chassis distribution scenario, Hexin Group has launched a fully automated distribution solution for the scissor lift chassis distribution area. The solution plans the distribution area mainly composed of truss robots, handling fixtures, 3D vision recognition systems, electrical control systems, and material trays. It achieves automatic and precise distribution of chassis materials in complex scenarios, and synchronizes production information collection with the production line information system, significantly improving material distribution efficiency.
Technical Highlights:
·Precise identification and accurate operation of the truss ensure efficient and stable distribution. The intelligent electrical control system aligns the truss TCP center with the workpiece's center of gravity, avoiding issues such as misgrabbing and dropping parts during the grabbing process.
·The 3D vision system performs high-precision positioning of parts and distribution material vehicles within the field of view, and the flexible truss gripper is fully compatible with nearly a hundred different shapes of chassis parts on site, supporting rapid introduction of new products.
·The assembly of chassis is completed according to production requirements, with distribution efficiency improved by 1.5 times.
(2) Automatic Loading and Unloading Mechanism Solution for Thirteen-Roller Leveling Machine
The automatic loading and unloading mechanism solution for the thirteen-roller leveling machine mainly consists of a robot walking mechanism, robot grippers, 3D vision recognition systems, and electrical control systems. It achieves automatic loading, unloading, and stacking during the leveling process, fully meeting the automatic leveling needs of the specified workpieces, effectively improving the leveling efficiency and accuracy of the workpieces.
Technical Highlights:
·The production line design is highly flexible, and the robot system can cover over 100 structures, automatically identifying and loading/unloading products with thicknesses ranging from 2 to 20mm.
·The 3D vision system performs high-precision positioning of parts within the field of view, guiding the robot to complete the grabbing of workpieces.
·The utilization rate of the leveling machine has increased by over 40%, and the personnel requirement has been reduced from 2-3 people per shift to 1 person.
(3) Intelligent Welding Workstation for High-Performance Steering Knuckles
① The robot accurately grabs the workpiece, effectively avoiding precision issues caused by human operation errors.
② The robot grabs the workpiece and moves it to the welding platform for full welding, achieving a fully automated process from workpiece splicing to full welding assembly and automatic unloading.
(4) Intelligent Welding Workstation for Extending Arms
Using a dual-machine + dual-positioning machine mode system, it enables free combination production by robots, enhancing efficiency.
·The product weld seam is long, with arm thickness of 3-5mm, using CMT special process to provide technology, reducing welding deformation by optimizing welding position and sequence, thus improving product welding quality.
·A comprehensive security system is implemented, using installed light curtains and human dynamic tracking vision to ensure the safety of human-machine operations.
Overall solutions and digital transformation and upgrading of smart factories
Nanjing HECIN Automation Co., Ltd. (Group)
Telephone: 15851836520 (Manager Zhang)
Address: 17th Floor, Block C, Xingzhi Science Park, Nanjing Economic Development Zone
Yancheng HECIN Intelligent Equipment Co., Ltd.
Tel: 18963617866 (Package Manager)
Address: No.10 Factory Building, 5D Zhizao Valley, Jianhu High-tech Zone, Yancheng City
Changsha HECIN Automation Technology Co., Ltd.
Telephone: 15151855565 (Manager Zhao)
Address: Room 309, Building A2, Huanchuang Enterprise Plaza, 2450 Yuelu West Avenue, Changsha City, Hunan Province
Nanjing HECIN Xuzhou Branch
Telephone: 13851824027 (Manager Chen)
Address: Room 701, Block A, Green Land and Sea Center Office Building, 66 Kunpeng Road, Jiawang District, Xuzhou City, Jiangsu Province
Nanjing HECIN Shenyang Branch
Telephone: 15840075557 (Manager Zhou)
Address: No. 110-1 Wanggang Street, Yuhong District, Shenyang City, Liaoning Province
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