Intelligent Welding Workstation for Pumping Irregular Parts
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Case Introduction:
·Welding fixture: The base plate and support plate are aligned in two stages. The base plate alignment uses a synchronous mechanism for automatic alignment, while the support plate is aligned using three servo cylinders. The clamping cylinder presses the workpiece with a clamping force of up to 1T, effectively securing the base plate and support plate. During the welding process, when the welding gun approaches the clamping cylinder, the clamping cylinder opens. After the welding gun leaves, the clamping cylinder clamps again, allowing for a one-time completion of the welding. All positioning and clamping have displacement or torque sensor feedback, ensuring stable and reliable alignment and clamping. The alignment mechanism has sufficient stroke to meet the automatic assembly of the base plates for nine models of turntables without manual intervention.
·Truss manipulator: The gripper uses a hexagonal structure to effectively avoid interference with the positioning machine fixture. It uses an electromagnet for gripping, with a coverage area that can accommodate different diameters of support plates and welded products. The suction force exceeds 1T and is equipped with cushioning and detection devices, ensuring stable and reliable gripping.
·Manual slag cleaning and polishing station: The manual slag cleaning and polishing platform is equipped with an automatic rotating mechanism to reduce the labor intensity of workers. The station is equipped with safety light curtains, safety doors, and other detection sensors. During manual operations, signal programs control the truss manipulator to prohibit access to the slag cleaning station. After welding is completed, the robot calls the truss manipulator to transport the workpiece to the slag cleaning and polishing platform. The safety door can only be opened after the manipulator leaves, allowing personnel to enter the slag cleaning and polishing station. Additionally, a fan-shaped laser radar is installed on the ground to ensure that when personnel are in the area, the truss manipulator cannot enter. After the slag cleaning and polishing are completed, personnel call the truss manipulator to transfer the workpiece to the finished product station, ensuring personal safety.
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Nanjing HECIN Automation Co., Ltd. (Group)
Telephone: 15851836520 (Manager Zhang)
Address: 17th Floor, Block C, Xingzhi Science Park, Nanjing Economic Development Zone
Yancheng HECIN Intelligent Equipment Co., Ltd.
Tel: 18963617866 (Package Manager)
Address: No.10 Factory Building, 5D Zhizao Valley, Jianhu High-tech Zone, Yancheng City
Changsha HECIN Automation Technology Co., Ltd.
Telephone: 15151855565 (Manager Zhao)
Address: Room 309, Building A2, Huanchuang Enterprise Plaza, 2450 Yuelu West Avenue, Changsha City, Hunan Province
Nanjing HECIN Xuzhou Branch
Telephone: 13851824027 (Manager Chen)
Address: Room 701, Block A, Green Land and Sea Center Office Building, 66 Kunpeng Road, Jiawang District, Xuzhou City, Jiangsu Province
Nanjing HECIN Shenyang Branch
Telephone: 15840075557 (Manager Zhou)
Address: No. 110-1 Wanggang Street, Yuhong District, Shenyang City, Liaoning Province
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